Manufacturing & Engineering

Repair and installation: compliance checklist

Use this checklist to confirm your repair and installation business (SIC division 33) meets its obligations. Work through the universal workshop and employment items every business shares, then only the specialist-approval items for the systems you actually work on. If you answer no to any item that applies to you, follow the linked guide before you proceed.

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UK-wide

Use this checklist to confirm your business meets its obligations. Work through each item and answer yes or no. Section 1 applies to everyone; in Section 2, only answer the items for the systems you actually work on. If you answer no to an item that applies to you, follow the linked guide before you proceed.

Workplace health and safety is enforced by the Health and Safety Executive in Great Britain and by HSENI in Northern Ireland. Gas work runs through the Gas Safe Register; F-gas is enforced by the environmental regulators (Environment Agency, SEPA, NRW); vessel work by the Maritime and Coastguard Agency; and aircraft maintenance by the Civil Aviation Authority. Each section names the body that applies.

Section 1 — Every repair and installation business

These workplace and employment duties apply to every business, whatever you work on. Confirm each one.

  1. 1

    Have you written your risk assessments and put safe systems of work in place?

    Your general duty under the Health and Safety at Work etc. Act 1974 is to ensure, so far as is reasonably practicable, the health, safety and welfare of your people and others affected by your work. Risk-assess workshop and on-site work, coordinate with the sites you work on, and put safe systems of work, training and supervision in place. If not, follow "Set up and run a safe repair and installation business".

  2. 2

    Have you assessed and controlled your hazardous substances under COSHH?

    COSHH requires control of solvents, degreasers, cutting fluids, welding fume, paints and lubricants, with ventilation and health surveillance where required.

  3. 3

    Is your equipment safe under PUWER, and do you hand equipment back safe?

    Keep your own tools, rigs and workshop machinery maintained, guarded and used by trained operators under PUWER, with LOLER for lifting plant; and, under section 6 of HASAWA 1974, make sure anything you install or repair for use at work is safe before it goes back into service.

  4. 4

    Have you assessed manual handling and managed fire and hot work?

    Reduce hazardous handling of components and machinery; assess fire risk and operate a hot-work permit system for cutting and welding, under the fire-safety regime for your nation.

  5. 5

    Do you hold employers' liability insurance and meet your equality and data duties?

    Hold at least £5 million of cover once you employ anyone; do not discriminate under the Equality Act 2010 (or separate NI equality law enforced by the Equality Commission for Northern Ireland); and comply with the UK GDPR and Data Protection Act 2018, registering with the ICO unless exempt.

Section 2 — Specialist approvals for the systems you work on

Answer only the items for the equipment you actually handle. If none apply, you do not need the specialist-approvals guide.

  1. 1

    Pressure systems: do you install safely and support the written scheme of examination?

    If you install, repair or maintain steam boilers, compressed-air systems or other pressure plant under the Pressure Systems Safety Regulations 2000, install it so it does not give rise to danger, do not return a system to service in a dangerous condition, and make sure a written scheme of examination drawn up by a competent person is in place (the user or owner holds that duty) before it is operated. If not, follow "Get the specialist approvals for the systems you repair and install".

  2. 2

    Gas: are you Gas Safe registered with competent engineers?

    If you install, service or repair gas appliances and fittings, the business must be registered with the Gas Safe Register and the work done by registered, competent engineers — working on gas without registration is an offence.

  3. 3

    F-gas: do your company and engineers hold F-gas certification?

    If you install, service or repair refrigeration, air-conditioning or heat-pump equipment containing fluorinated gases, both the company and the engineers must hold F-gas certification, with leak checks, recovery and records.

  4. 4

    Ships: does your work preserve the vessel's MCA compliance?

    If you repair, convert or install equipment on commercial or fishing vessels, keep the vessel compliant with the Merchant Shipping Act 1995 construction and survey requirements, and support MCA re-survey and certification where needed.

  5. 5

    Aircraft: do you hold CAA Part-145 approval?

    If you maintain, repair or install components on aircraft, hold a Part-145 maintenance organisation approval from the CAA, with authorised certifying staff, and release work to service through a certificate of release to service.

If you answered no to anything

Work through the guide linked in that item. The two task guides — the safe-business spine and the specialist approvals — set out what to do. Start from the router if you are not sure which apply to you.

Official sources

Authoritative health and safety and specialist-approval guidance.

Register and run a safe food and drink manufacturing business

The universal spine for food and drink manufacturers (SIC division 10_11): the duties every site carries whatever it makes. It covers registering your food business, putting a HACCP-based food safety system in place, the hygiene rating inspection, allergen labelling, protecting your workers from hazards including flour and grain dust, employers' liability insurance, and your site's environmental, trade-effluent and packaging duties.

Fabricated metal manufacturer: compliance checklist

Use this checklist to confirm your fabricated metal manufacturing business (SIC division 25) meets its obligations before a production run. Work through the universal items every fabricator shares, then the sections for placing products on the market and for firearms, ammunition and explosives. If you answer no to any item, follow the linked guide before you proceed.

Set up and run a safe metal fabrication workshop

Metal fabrication is machinery- and exposure-intensive: cutting, welding, grinding, pressing and surface finishing. Whatever you make, this is the universal spine. It takes you through your core workplace health and safety duties — including the controls now required for welding fume — work equipment safety, manual handling, fire safety, employers' liability insurance, equality, data protection, and the environmental permit you need if you treat metal surfaces.

Set up and run a safe metal production plant

Producing basic metals — smelting, casting, rolling, refining and founding iron, steel, aluminium and other non-ferrous metals — is among the highest- hazard things a manufacturer does. Whatever you produce, this is the universal spine. It takes you through your core workplace health and safety duties, control of metal fume and silica, explosive-atmosphere and work-equipment safety, fire, insurance, equality and data protection, the environmental permits your installation needs, the COMAH major-accident controls at threshold, and — for the few nuclear-fuel sites — the ONR nuclear site licence.

Basic metal manufacturer: compliance checklist

Use this checklist to confirm your basic-metal manufacturing business (SIC division 24) meets its obligations before a production campaign. Work through the universal high-hazard items every producer shares — including the environmental, major-accident and, where it applies, nuclear gateways — then the section for placing products on the market. If you answer no to any item, follow the linked guide before you proceed.