Environmental Permits for Manufacturing
Understand when you need an environmental permit and how to apply for one.
How to comply with air emissions permit conditions for Part A and Part B regulated activities. Covers the difference between Environment Agency and local authority regulation, emission limits, MCERTS monitoring, stack testing, abatement equipment, and reporting requirements.
Check if your business needs an air emissions permit. Apply to your local authority or the Environment Agency depending on your activity. Follow permit conditions to avoid fines or prosecution.
Understand when you need an environmental permit and how to apply for one.
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How to stay compliant with your environmental permit conditions. Covers monitoring and recording, reporting to your regulator, paying …
If your business carries out industrial activities that release pollutants into the air, you are likely to need an environmental permit with conditions controlling what you emit, how you monitor emissions, and how you report to your regulator.
The type of permit you need and who regulates you depends on the scale and nature of your activity. Getting this wrong can result in criminal prosecution, unlimited fines, and enforcement action including suspension of operations.
In England and Wales, industrial activities that produce emissions are classified into three categories under the Environmental Permitting (England and Wales) Regulations 2016. The category determines your regulator:
The most potentially polluting activities, including large combustion plants, oil refineries, chemical manufacturing, waste incineration, and metals processing. The Environment Agency (or Natural Resources Wales) regulates emissions to air, water, and land through an integrated environmental permit.
Medium-scale industrial activities regulated by your local authority under Local Authority Integrated Pollution Prevention and Control. These permits control emissions to air, water, and land.
Activities that primarily cause emissions to air only. Your local authority regulates these under Local Air Pollution Prevention and Control (LAPPC). Common Part B activities include:
The full list of regulated activities is set out in Schedule 1 to the Environmental Permitting Regulations 2016.
Your permit sets specific emission limit values (ELVs) for the pollutants your activity releases. These are legally binding conditions. Common pollutants with limits include:
ELVs are expressed as concentrations (mg/m3) or mass emission rates (kg/hour or tonnes/year). Your permit specifies which format applies. Exceeding any limit is a permit breach and must be reported to your regulator immediately.
Permit conditions are based on best available techniques for your sector. BAT reference documents (BREFs) and process guidance notes describe the techniques and emission levels your regulator expects. You must demonstrate you are using BAT to control emissions.
Your permit specifies what monitoring you must carry out and how frequently. There are two main approaches:
Large Part A installations often require continuous monitoring of key pollutants using automated instruments fitted to the stack. CEMS must be:
Most Part B activities and smaller Part A installations require periodic stack emission testing rather than continuous monitoring. Testing must be carried out by an MCERTS-accredited organisation to ensure results meet regulatory standards.
Typical testing frequencies are:
Stack tests measure pollutant concentrations and flow rates from the chimney or vent. Results are compared against your permit limits. You must keep test reports and make them available to your regulator on request.
The Environment Agency's Monitoring Certification Scheme (MCERTS) sets quality standards for emissions monitoring. Under MCERTS:
Using non-MCERTS methods without prior written agreement from your regulator may mean your monitoring results are not accepted for compliance assessment.
If your raw emissions exceed permit limits, you need abatement equipment to reduce pollutant concentrations before they leave the stack. Common types include:
Your permit may specify which abatement techniques to use. You must maintain abatement equipment in good working order at all times. Equipment failures must be reported to your regulator and may require you to reduce or stop operations until the equipment is repaired.
All permit holders must report to their regulator. Requirements vary by permit type:
Your regulator will inspect your premises, sometimes without prior notice. Inspectors can:
Obstruction of an inspector is a criminal offence.
If enforcement action is taken, your regulator may issue:
Review Schedule 1 of the Environmental Permitting Regulations 2016 (or equivalent devolved legislation) to determine if your activity is classified as Part A(1), Part A(2), or Part B. Contact your local authority environmental health team if unsure.
For Part A(1) activities, apply to the Environment Agency (or NRW). For Part A(2) and Part B activities, apply to your local authority. Include details of your processes, emission sources, proposed abatement, and monitoring arrangements.
Ensure all continuous monitoring systems are MCERTS-certified. For periodic testing, engage an MCERTS-accredited monitoring organisation. Install appropriate sample points on stacks and vents.
Fit appropriate abatement technology to meet your permit emission limits. Maintain equipment according to manufacturer specifications and keep maintenance logs.
Conduct stack testing or continuous monitoring at the frequencies your permit requires. Use MCERTS-accredited methods and laboratories. Keep all results on file.
Submit monitoring results at the frequency specified in your permit. Report any emission limit breaches immediately (within 24 hours) and follow up in writing. Notify your regulator of any changes to plant or processes.
Keep records of operating hours, raw materials, abatement maintenance, and monitoring results readily accessible. Ensure staff understand their obligations and can explain operations to inspectors.